Predictive & Preventive Maintenance Contracts



For over 20 years, MERTELLS has been offering predictive and preventive maintenance service contracts for process instrumentation, process gas chromatographs, and process analyzers:

  1. Predictive Maintenance:
    • Objective: Predictive maintenance aims to anticipate equipment failures before they occur, minimizing downtime and maximizing efficiency.
    • Methods:
      • Condition Monitoring: Regularly monitoring critical parameters (e.g., temperature, pressure, vibration) to detect deviations from normal behavior.
      • Data Analytics: Leveraging historical data and machine learning algorithms to predict potential issues.
    • Benefits:
      • Cost Savings: By addressing issues proactively, you avoid costly emergency repairs.
      • Increased Uptime: Equipment stays operational, reducing production interruptions.
      • Optimized Maintenance Schedules: Targeted maintenance based on actual needs.

 

  1. Preventive Maintenance:
    • Objective: Preventive maintenance focuses on scheduled tasks to keep equipment in optimal condition.
    • Services:
      • Regular Inspections: Scheduled visits by technicians to inspect, clean, and calibrate instruments.
      • Component Replacement: Replacing worn parts (e.g., seals, filters) to prevent failures.
    • Benefits:
      • Longer Lifespan: Regular care extends the life of your equipment.
      • Consistent Performance: Prevents gradual deterioration.
      • Compliance: Ensures adherence to safety and regulatory standards.

 

  1. Statistical Performance Reports:
    • Content:
      • Performance Metrics: Quantitative data on instrument performance (e.g., accuracy, precision, response time).
      • Trends: Identifying patterns over time (e.g., drift, stability).
      • Threshold Alerts: Highlighting deviations from acceptable ranges.
    • Purpose: These reports empower informed decision-making and guide maintenance efforts.
  2. Maintenance Recommendations:
    • Tailored Advice: Based on statistical reports and actual performance data.
    • Prioritization: Recommending urgent vs. routine maintenance tasks.
    • Optimization: Suggesting adjustments to enhance efficiency.

Our contracts, include periodic site visits, and 24/7 Online support, as well as remote monitoring and maintenance of devices under contract

In summary, these service contracts combine proactive monitoring, scheduled maintenance, and data-driven insights to ensure your critical instruments operate reliably and efficiently. Trust our expertise to keep your processes running smoothly!

Contact us to design a comprehensive solution that will increase production profitability through innovation and optimal evolution of your resources.

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